Stackers are great for lifting palletized loads from racking. They lift loads of all levels, ranging from mid-level to high level. They are the new-age replacements for forklifts, machines that have been the standard for ages. Different types of stackers are usable in logistics.
Electric stackers are highly preferred because they replace bulky LPG and diesel-powered forklifts. They are also easy to operate and can lift heavy loads with minimal effort, ensuring warehouse efficiency.
For businesses yet to consider using a battery operated stacker, below are more reasons why they are becoming very popular in the logistics industry.
1. Operationally Adaptable
The efficiency of an electric pallet stacker makes it adaptable for use in various storage and logistics settings. Some electric stacker manufacturers build this equipment in varying sizes to handle various tasks.
The Godrej Electric 1.5 tonne Stacker can handle heavy goods at higher storage platforms in wider spaces. Another one, the Crown ES/ET 4000 Series Electric Stacker, has a lifting capacity of 1.6 tonnes in smaller spaces. This machinery contributes to higher levels of adaptability in warehouse operations.
2. Reliable Performance
Battery-operated stackers are built with precision and intuitive designs to handle tasks efficiently and consistently. These machines can lift over 1000 kilos per unit at speeds up to 13 feet per meter, depending on the model and configurations.
These pallet stackers also have better handling with simple operation interfaces for starting, stopping and operating the machines. All the components, like the forks and batteries, are sturdy, ensuring better performance even after years of operation.
3. Increased Productivity
Warehouses using electric stackers experience higher productivity because they manage heavier objects rapidly and easily without using the workforce. Warehouse employees can focus on more cognitive tasks instead of manually moving pallets in the warehouse.
These machines are also compact, allowing them to manoeuvre tighter spaces without disrupting daily operations by blocking traffic.
4. Improved Safety Features
Safety is crucial in warehouse operations because it reduces the number of accidents while protecting the machinery and SKUs. Unfortunately, manual pallet stackers have less-advanced safety features, making them prone to frequent accidents.
Electric stackers feature high-tech safety features for overall warehouse safety. These could be the braking systems, sensors, indicators, and adjustable controls on the user interface for rapid action in situations that cause accidents. The Godrej Electric Stacker has an electromagnetic brake that directly works on the motor.
This fail-safe braking system automatically stops the stacker in case of power failure. The Crown ES/ET 4000 Electric Stacker uses an e-Gen braking system which eliminates the need for friction brakes.
5. Higher Lifting Capabilities
Due to the rugged construction of a battery-operated stacker, it has an advantage over most manually operated stackers. The thicker steel cross bars make the stacker mast more stable and rugged. The stacker can lift 1.5 tonnes of inventory to 6.3 meters without wobbling or toppling over. It is a great option for low-level to mid-level racking systems that handle multiple loads in daily operations.
6. Customizable Options
Every warehouse is different, and operators would like the freedom of customizing their applications. Sometimes using rigid equipment would limit the daily operations due to breakdowns or load limitations.
Electric pallet stackers make it possible to adjust the settings to fit the industrial setting. They are built with programmable software allowing individual inputs to determine their mode of operations. Godrej electric stackers have programmable microprocessor controllers that allow customization of settings.
This feature allows operators to change the travelling speeds, control the motor characteristics and add operating hours for each charge cycle. Customizability improves maintenance standards since it keeps the motor in great condition without overworking.
7. Reduced Manual Lifting
Manual lifting is the leading cause of injuries in warehouses and distribution centres. Even when using advanced manual pallet stackers, the operator must push it across the floor in the desired direction. The effort is more strenuous when handling heavy loads.
Employees get tired even before they finish their daily handling quota. Electric stackers are built with platforms that the operator can stand on while operating them. Even the ones without platforms have levers and buttons for directing the machine around the warehouse.
All these benefits show that electric stackers are rapidly changing the logistics industry by maximizing efficiency. They also reduce operating costs in the long run since they require minimal maintenance and zero fuel. Warehouses can also train their personnel in-house on how to operate these machines.